VerAutomation developed software for a high-tech machine, an innovative machine for applying a coat of material. The flexible software supports the modular approach to the machines, which ensures that laboratory experiments can be adjusted effortlessly to large-scale production.

Challenges included the complexity of the configuration, dynamic hardware modification, linear motion control, and flexible formula management.  VerAutomation chose the Lenze C520 controller for the drive combined with the Lenze C250-S Safety PLC, and EtherCAT configuration.

Each machine supports approximately forty different configurations, depending on the available hardware. Instead of developing several software versions for every new machine, VerAutomation developed one software version. This version can be downloaded and configured for every machine without requiring comprehensive modifications.

With the flexible software, the machine builder is able to meet the needs of his clients with versatile and efficient systems, lower maintenance costs, and faster implementation.